Slotted screws, also known as flat-head screws, have been a staple in fastening technology for decades. Their straightforward design features a single, linear indentation on the head, allowing for easy engagement with a flat-blade screwdriver. This simplicity makes them a versatile and widely recognized choice for numerous applications. The primary advantage of a slotted screw is its ease of use and the widespread availability of the required driving tool. Whether for basic woodworking, securing electrical components, or general household repairs, the slotted drive remains a reliable and cost-effective solution. Their design minimizes stress concentration points, which can be beneficial in certain materials. However, it is important to note that the slotted design can be prone to cam-out—where the screwdriver slips out of the slot under high torque—if not properly aligned.
Our high-quality slotted screws are manufactured from premium materials and undergo rigorous quality control to ensure consistent performance and durability. We offer a wide range of sizes and materials to meet the specific demands of your project.
| Screw Size (Nominal) | Thread Pitch | Head Diameter (in) | Slot Width (in) | Slot Depth (in) | Minimum Tensile Strength (PSI) |
|---|---|---|---|---|---|
| #2-56 | 56 | 0.142 | 0.025 | 0.023 | 60,000 |
| #4-40 | 40 | 0.190 | 0.038 | 0.032 | 65,000 |
| #6-32 | 32 | 0.279 | 0.051 | 0.041 | 70,000 |
| #8-32 | 32 | 0.332 | 0.062 | 0.045 | 75,000 |
| #10-24 | 24 | 0.375 | 0.076 | 0.048 | 80,000 |
| 1/4"-20 | 20 | 0.500 | 0.090 | 0.057 | 85,000 |
| 5/16"-18 | 18 | 0.625 | 0.115 | 0.070 | 90,000 |
| 3/8"-16 | 16 | 0.750 | 0.135 | 0.082 | 95,000 |
The selection of material and finish is critical for the performance and longevity of a slotted screw in its intended environment. Each material offers distinct properties.
| Material / Finish | Key Characteristics | Ideal Application Environment |
|---|---|---|
| Stainless Steel (A2/A4) | Excellent corrosion resistance, high strength, non-magnetic. | Marine, chemical, food processing, and outdoor applications. |
| Carbon Steel (Grade 5/8) | High tensile strength, durable, cost-effective. | Automotive, machinery, construction, and structural applications. |
| Brass | Good corrosion resistance, decorative, non-sparking. | Plumbing, electrical, marine hardware, and architectural trim. |
| Zinc Plating | Provides a protective layer against rust and corrosion. | General-purpose indoor and some outdoor applications. |
| Hot-Dip Galvanized | Heavy-duty zinc coating for superior corrosion protection. | Outdoor structures, fencing, and high-moisture environments. |
Slotted screws are employed across a broad spectrum of industries due to their fundamental design. They are frequently used in consumer electronics for battery compartment covers, in furniture assembly for non-load-bearing joints, and in vintage or classic equipment restoration where authenticity is key. The flat head style, in particular, is designed to be countersunk, allowing it to sit flush with or below the material surface for a smooth finish. When using a slotted screw, it is crucial to select the correct screwdriver size that fits the slot snugly to maximize torque transfer and minimize the risk of damaging the screw head or the surrounding material.