The steel used for flush mount face projection welding bolts is pretty well-balanced—strong but not too stiff. It’s tough enough to handle tight clamping and the loads from regular use, but the material still has some give. That means it can soak up energy when being welded and when in use, which makes it less likely to crack or break if there’s an impact or vibration.
In the automotive industry, flush mount face projection welding bolt are widely used due to their excellent fastening properties. As sturdy and durable studs, they undertake a variety of connection tasks: fixing various brackets, stabilizing wiring harnesses, tightening fluid line interfaces, installing interior trim panels, and supporting the assembly of numerous components such as underbody suspension and fenders, providing key guarantees for the structural stability of the entire vehicle and the coordinated operation of various systems.
In vehicle manufacturing, the speed and reliability of these bolts are crucial. Their efficient operation supports the high demands of mass production while ensuring precise and secure connections, helping companies adhere to stringent safety regulations.
Mon | M4 | M5 | M6 | M8 | M10 | M12 |
P | 0.7 | 0.8 | 1 | 1.25 | 1.5 | 1.75 |
dk max | 11.5 | 12.5 | 14.5 | 19 | 21 | 24 |
dk min | 11.23 | 12.23 | 14.23 | 18.67 | 20.67 | 23.67 |
k max | 2 | 2.5 | 2.5 | 3.5 | 4 | 5 |
k min | 1.75 | 2.25 | 2.25 | 3.25 | 3.75 | 4.75 |
r min | 0.2 | 0.2 | 0.3 | 0.3 | 0.4 | 0.4 |
d1 max | 8.75 | 9.75 | 10.75 | 14.75 | 16.25 | 18.75 |
d1 min | 8.5 | 9.5 | 10.5 | 14 | 16 | 18.5 |
h max | 1.25 | 1.25 | 1.25 | 1.45 | 1.45 | 1.65 |
h min | 0.9 | 0.9 | 0.9 | 1.1 | 1.1 | 1.3 |
d0 max | 2.6 | 2.6 | 2.6 | 3.1 | 3.1 | 3.6 |
d0 min | 2.4 | 2.4 | 2.4 | 2.9 | 2.9 | 3.4 |
Flush mount face projection welding bolts usually follow international standards, like ISO 13918. Important quality things to check include the projections having consistent shape and height, the material’s makeup and strength, how the surface looks, and testing how strong the weld is (like checking how much it can handle when pulled or slid).
Manufacturers with certifications like ISO 9001 and material test reports help make sure these bolts are reliable.