A spring washer, also known as a disc spring or Belleville washer, is a type of fastener designed to provide a flexible preload and maintain tension in bolted assemblies. These conical-shaped washers compress under load, acting like a spring to absorb shock, reduce vibration, and prevent loosening due to thermal expansion or dynamic forces. They are crucial components in countless mechanical systems, from automotive and aerospace to heavy machinery and consumer electronics, ensuring the long-term reliability and safety of fastened joints.
Our spring washers are manufactured to international standards, including DIN 6796 and ANSI B18.21.1, ensuring consistent quality and performance. Below is a detailed breakdown of our product specifications.
| Material Grade | Standard | Typical Hardness (HRC) | Common Coatings | Temperature Range |
|---|---|---|---|---|
| Carbon Steel (C75) | DIN 17222 | 42 - 50 | Zinc Plated, Phosphate | -20°C to +120°C |
| Stainless Steel (AISI 302/304) | DIN 17224 | 38 - 45 | Passivated | -200°C to +250°C |
| Stainless Steel (AISI 316) | DIN 17224 | 36 - 42 | Passivated | -200°C to +250°C |
| Inconel 718 | AMS 5596 | 36 - 44 | None (High-Temp Alloy) | -250°C to +650°C |
| Nominal Size (d1 - mm) | Washer Diameter (D - mm) | Washer Height (H - mm) | Approx. Load at 75% Deflection (N) |
|---|---|---|---|
| M3 | 6.0 | 0.6 | 310 |
| M4 | 8.0 | 0.8 | 510 |
| M5 | 9.0 | 1.0 | 830 |
| M6 | 11.5 | 1.2 | 1100 |
| M8 | 15.0 | 1.6 | 2100 |
| M10 | 18.0 | 2.0 | 3400 |
| M12 | 22.0 | 2.5 | 5000 |
| M16 | 28.0 | 3.0 | 9200 |
Spring washers are versatile components used to solve fastening challenges across a wide spectrum of industries. Their primary function is to prevent self-loosening of fasteners subjected to vibration and thermal fluctuations.
When selecting a spring washer for your application, several key factors must be considered to ensure optimal performance and longevity. The load-deflection characteristics are critical. A single washer provides a specific spring rate, but stacking them in parallel increases the load capacity, while stacking in series increases deflection. It is vital to calculate the required preload and the working deflection range to prevent the washer from being flattened ("bottoming out"), which would nullify its spring function. Proper surface finish and flatness of the mating surfaces are also essential to ensure uniform load distribution and prevent premature failure. For highly corrosive environments, material selection becomes the primary concern, often necessitating stainless steel or specialized alloys like Inconel.