Half Round Keys are essential components in mechanical assemblies, designed to prevent relative rotation between shafts and mounted parts. They are particularly valuable in applications where a full keyway might compromise the strength of the shaft. This type of key is often compared to other fastening solutions like Woodruff Keys, which are semicircular and fit into a matching keyseat. For applications requiring a simple, removable securement, a Cotter Pin is a common choice, though it serves a different primary function of securing pins or bolts. When a straight, cylindrical pin is needed for alignment or light-duty retention, a Round Pin is frequently used. In contrast, for creating a tight, taper-locked fit, a Taper Pin provides superior holding power in precision machinery. The Half Round Key offers a unique balance of ease of installation and reliable torque transmission.
The Half Round Key is manufactured to exacting standards to ensure a perfect fit and optimal performance. Its semi-cylindrical shape allows it to sit securely in a milled keyway on the shaft, while the flat surface mates with the hub. This design minimizes stress concentrations and distributes torsional loads effectively. We offer a comprehensive range of sizes and materials to suit various industrial requirements. Below are the detailed specifications for our standard Half Round Key product line.
| Key Size | Diameter (D) | Width (W) | Length (L) | Standard Material |
|---|---|---|---|---|
| HRK-204 | 0.250 | 0.125 | 1.000 | Carbon Steel |
| HRK-306 | 0.375 | 0.188 | 1.500 | Carbon Steel |
| HRK-408 | 0.500 | 0.250 | 2.000 | Stainless Steel 304 |
| HRK-510 | 0.625 | 0.312 | 2.500 | Alloy Steel |
| HRK-612 | 0.750 | 0.375 | 3.000 | Stainless Steel 316 |
| Material Grade | Tensile Strength (min psi) | Hardness (Brinell) | Primary Application |
|---|---|---|---|
| Carbon Steel (AISI 1045) | 90,000 | 170-210 | General purpose machinery |
| Stainless Steel 304 | 75,000 | 150-200 | Corrosive environments, food processing |
| Stainless Steel 316 | 80,000 | 160-220 | Marine, chemical processing |
| Alloy Steel (AISI 4140) | 95,000 | 190-230 | High-stress, high-torque applications |