Cotter pins, also known as split pins, are fundamental fastening components used to secure parts in a wide range of mechanical and industrial applications. These versatile pins are inserted through a hole and their ends are bent or "split" to lock them in place, preventing the connected parts from coming loose under vibration or rotational forces. They are a simple, cost-effective, and reliable solution for axle retention, clevis pin securing, and many other assembly tasks. For applications requiring different pin geometries, our product line also includes the widely used Round Pin for basic alignment, the Taper Pin for precise positioning in tapered holes, the durable Pin Shaft for high-shear applications, and the self-retaining Spring Pin for assemblies where vibration resistance is paramount. Each of these components serves a distinct purpose, and selecting the right pin is critical for the integrity and safety of your assembly.
To ensure you select the ideal Cotter Pin for your specific needs, it is essential to understand its detailed specifications. The performance of a Cotter Pin is defined by its material composition, dimensions, and finishing. Below are the key parameters presented in both a list and a detailed table for clarity.
| Material Grade | Standard Finish | Diameter (inches) | Length (inches) | Typical Application |
|---|---|---|---|---|
| Low Carbon Steel (AISI 1010) | Plain / Zinc Plated | 1/16" - 1/2" | 1/2" - 4" | General purpose, low-stress applications |
| Stainless Steel (304/316) | Passivated | 1/16" - 3/8" | 1/2" - 3" | Marine, chemical, and high-corrosion environments |
| Brass | Plain | 1/32" - 1/4" | 1/4" - 2" | Non-magnetic, decorative, and low-spark applications |
Beyond the basic dimensions, the design of a Cotter Pin includes a looped head for easy installation and removal. The prongs are designed to be bent to a specific angle, typically 90 degrees, to ensure a secure lock. The shear strength and resistance to loosening are directly influenced by the material's hardness and the precision of the pin's dimensions. Proper installation is crucial; the prongs should be bent securely around the component without being over-stressed, which could lead to metal fatigue and failure. Always refer to engineering standards, such as those from ANSI or DIN, to confirm the correct Cotter Pin size and material for your application's load and environmental requirements.