Choosing the appropriate surface treatment for Rectangular head bolt is crucial in balancing the aspects of corrosion resistance, production cost, and environmental compliance. Bolts are metal products that need to withstand various working environments such as oil contamination, moisture, and chemical erosion. Selecting the right surface treatment is essential for maximizing the performance of the product and is something we need to consider.
(1)Environment
In an indoor dry environment, electro-galvanizing is the most cost-effective choice.
In outdoor humid or salt-spray environments, hot-dip galvanizing or Dacromet coating must be used.
In extremely corrosive environments (such as in chemical plants or at sea), duralumin or Teflon coatings are more reliable.
(2)Intensity
For high-strength Rectangular head bolt of grade 10.9 and above, due to the risk of hydrogen embrittlement, ordinary electro-galvanizing is strictly prohibited. Instead, processes such as dactron, phosphating, zinc-nickel alloy, or mechanical galvanizing, which do not cause hydrogen embrittlement, should be selected.
(3)Cost
Under the condition of meeting performance requirements, the costs of electro-galvanizing and blackening are the lowest.
The prices of phosphating and hot-dip galvanizing are moderate.
The costs of high-performance coatings such as Dacromet, zinc-nickel alloy and Teflon are higher and are suitable for scenarios with strict performance requirements.
(4)Special Requirements
In the electronics field, nickel plating may be necessary for electrical conductivity.
For situations where adhesion is a concern, Teflon can be chosen.
A perfect appearance and outstanding corrosion resistance are required. Electrostatic painting is a suitable option.
| Feature | Rectangular head bolt | Hex head Bolt |
| Head shape | Square | Hexagon |
| Wrench contact surface | 4 planes | 6 planes |
| Force application area | Large(width of opposite sides) | Medium |
| Anti-slip performance | Excellent(less prone to slipping in oily environments) | Average |
| Anti-reverse mechanism | Can be combined with mechanical anti-reverse mechanism with square holes. | It needs to be fixed on the side of the head using a wrench. |
| Single-sided installation capability | Yes (compatible with round holes) | No |
| Torque transmission capacity | High (able to withstand large torque) | Medium |
| Head height | High (approximately 0.5 - 0.7 times the width across the opposite side) | Medium |
| Blind assembly adaptability | Excellent (The round head makes it easy to find by blind touch) | Medium |
| Mon | 3/8 | 7/16 | 1/2 | 5/8 | 3/4 | 7/8 | 1 | 1-1/8 | 1-1/4 | 1-3/8 | 1-1/2 |
| P | 16|24|32 | 14|20|28 | 13|20|28 | 11|18|24 | 10|16|20 | 9|1420 | 8|1220 | 7|12|18 | 7|12|18 | 6|12|18 | 6|12|18 |
| ds max | 0.388 | 0.452 | 0.515 | 0.642 | 0.768 | 0.895 | 1.022 | 1.149 | 1.277 | 1.404 | 1.531 |
| s max | 0.562 | 0.625 | 0.75 | 0.938 | 1.125 | 1.312 | 1.5 | 1.688 | 1875 | 2.062 | 2.25 |
| s min | 0.544 | 0.603 | 0.725 | 0.906 | 1.088 | 1.269 | 1.45 | 1.631 | 1.812 | 1.994 | 2.175 |
| e max | 0.795 | 0.884 | 1.061 | 1.326 | 1.591 | 1.856 | 2.121 | 2.386 | 2.652 | 2.917 | 3.182 |
| e min | 0.747 | 0.828 | 0.995 | 1.244 | 1.494 | 1.742 | 1.991 | 2.239 | 2.489 | 2.738 | 2.986 |
| k max | 0.268 | 0.316 | 0.348 | 0.444 | 0.524 | 0.62 | 0.684 | 0.78 | 0.876 | 0.94 | 1.036 |
| k min | 0.232 | 0.278 | 0.308 | 0.4 | 0.476 | 0.568 | 0.628 | 0.72 | 0.812 | 0.872 | 0.964 |
| r max | 0.03 | 0.03 | 0.03 | 0.06 | 0.06 | 0.06 | 0.09 | 0.09 | 0.09 | 0.09 | 0.09 |
| r min | 0.01 | 0.01 | 0.01 | 0.02 | 0.02 | 0.02 | 0.03 | 0.03 | 0.03 | 0.03 | 0.03 |